The next generation of wireless condition monitoring
The Fluke 3563 Analysis Vibration Sensor has a powerful combination of technologies. A piezoelectric high-frequency sensor, MEMS sensors, and software analytics give maintenance teams detailed insights for anything from performance tracking to fault analysis.
Essential hardware features
- The sensor captures the following measurements:
- Vibration measurements that include RMS and peak-to-peak (supported measurement quantities are velocity and acceleration)
- Time waveform
- Temperature
- The measurements are sent to the gateway by a short-range wireless technology standard
- A battery-operated triaxial sensor that leverages two MEMS sensors and a high-frequency, high-resolution piezoelectric sensor
- The two MEMS sensors are used to measure low-frequency vibrations in the X and Y orthogonal axes
- The piezoelectric sensor measures both low- and high-frequency vibrations in the Z-axis, which is the main sensing axis
- Dual network capabilities: Wi-Fi and Ethernet
- A unique smart battery-management capability that allows for a user-determined data transmission rate, maximizing battery life
Key LIVE-Asset™ Portal software features
- Dashboard: Displays the overall condition of assets from associated devices, with summary-level data visible by location.
- Visualized measurements: Monitor assets at a glance by visualizing the following measurement data:
- Overall velocity and acceleration
- Temperature
- Acceleration and velocity bands
- Bearing Severity Overalls
- Vibration trending graphs: Graphing supports a user’s analysis and provides access to measured parameters, including trend charts.
- Thresholds and Event Notifications
- Leverage customizable and auto-generated thresholds based on asset details
- Warning notifications are received via email and/or through the LIVE-Asset™ Portal.
- Overview of Asset Event History: Users can add/edit asset information and review the history of monitored changes and associate device information in LIVE-Asset Portal.
Services
Our Expertise as a Service offering bolsters maintenance teams with assistance and training when they need it. Teams can take advantage of these services to launch condition monitoring programs that position them for a future of IIoT:
- Remote and onsite setup services: including asset-to-sensor analysis, network and schedule configurations, commissioning, installation, post-onboarding report, and more
- Vibration training: including core principles, how to read vibration data, and how to take data-based actions
- Custom installation and vibration training packages
A revolutionary vibration sensor for always-on condition monitoring
The Fluke 3562 Screening Vibration Sensor system is a complete solution empowering maintenance leaders and teams with reliable screening data at their fingertips.
A solution consisting of hardware, software and service — the Fluke 3562 system provides vibration monitoring for a vast array of machines and machine types, not just the most critical few.
This technologically advanced sensor, which features battery-free operation and long-range radio sensor-to-gateway connection, combines with cloud-based software and notifications, to make the system the ideal always-on vibration screening solution for semi-critical and important machines.
Features such as the ultra-penetrating sub-GHz radio communication protocol allow up to 1000 Fluke 3562 sensors to communicate with a single gateway up to 800 ft away, while the gateway's triple-network capability helps extend always-on monitoring broadly across your plant. The connected Thermoelectric (TEG) harvester and/or Photovoltaic (PV) harvester generates power for the sensor to deliver constant vibration tracking, eliminating the need for batteries throughout the sensors' life, so maintenance teams can “set it and forget it,” and focus on other tasks.
Using real-time knowledge of asset health from the LIVE-Asset™ Portal software application, the Fluke 3562 system provide early warning of incipient failures via alarms and alert notifications, ensuring that maintenance teams are informed when any given machine requires closer inspection.
The system also operates on the same software platform used by the Fluke 3563 Analysis Vibration Sensor, now enabling teams to monitor data from critical, semi-critical, and important machines via a single dashboard.
Combined with remote onboarding and vibration training services, the Fluke 3562 can be implemented seamlessly into existing plant operations while yielding the efficiency benefits promised by condition monitoring and practical leverage of the IIoT. The one-on-one setup process includes personalized assistance from Fluke Reliability experts, ensuring successful configuration, commissioning, and installation.
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With easy implementation and minimal upkeep, the Fluke 3562 system can help you: discover potential machine failures early, maximize plant uptime with lower costs, improve equipment efficiency, and reduce your energy use.
Essential Hardware Features
- Measurements are taken at user-defined intervals across the following parameters:
- Overall vibration levels (velocity) for each axis (horizontal, vertical, axial)
- Fundamental operating frequencies for each axis, ranging from 6Hz – 1,000Hz
- Magnitudes of the nine highest FFT peaks
- VFD output (stator excitation frequency)
- Machine surface temperature
- Ambient temperature and humidity
- Sensor-stored power level
- Batteryless operation: The 3562 vibration sensors generate power from a machine and its environment through a Thermoelectric (TEG) harvester or Photovoltaic (PV) harvester rather than batteries, to deliver constant vibration monitoring.
- Triple network: With triple network connection capabilities — Wi-Fi, LTE and Ethernet — the Fluke 3562 is adaptable for any facility. No infrastructure changes are needed.
- Scalable: Long-range sensor-to-gateway communication allows this system to connect up to 1,000 sensors. As a result, the Fluke 3562 can be placed farther from the gateway, allowing more spread-out sensors in hard-to-reach areas.
- Intrinsically safe: The Fluke 3562 is a Class 1, Division 2 designated vibration sensor, making it applicable to a wide range of potentially hazardous environments.
Key LIVE-Asset™ Portal software features
- Dashboard: Displays the overall condition of assets from associated devices with summary-level data shown by location.
- Visualized measurements: Monitor assets at a glance by visualizing overall vibration and temperature.
- Vibration trending graphs: Graphing that supports user’s analysis, with access to measured parameters including trend charts and FFT charts showing the nine highest peak FFT results.
- Thresholds and event notifications: Users can set custom-threshold alarms on overall vibration levels. Warning notifications are received via email and/or through the Live-Asset™ Portal.
- Overview of asset event history and associated devices: Users can add and edit asset information and review the history of monitored changes and associate device information in the Live-Asset™ Portal.
Services
Our Expertise as a Service offering bolsters maintenance teams with assistance and training when they need it. Teams can take advantage of these services to launch condition monitoring programs that position them for a future of IIoT:
- Remote setup services: including asset-to-sensor analysis, network and schedule configurations, commissioning, installation, post-onboarding report, and more
- Vibration training: including core principles, how to read vibration data, and how to take data-based actions. Training supplies and certificate of completion provided to participants.
- Custom packages: custom installation and vibration training available
Wireless condition monitoring sensor for machine vibrations and surface temperature
Transmits all measurement data via Bluetooth
Software for the visualization of graphs and trends
Data logging every 90 seconds
Vibration recording in three axes
Surface temperature measurement
Software license optionally one to three years
Vibration measurements between 10 and 1,000 Hz
Individual and pre-installed alarm values (Fluke Overall Vibration Severity - FOVS)
The Fluke 3561 Wireless FC Condition Monitoring Sensor is a simple yet highly effective extension of all predictive maintenance. The sensor transmits all data into the software via Bluetooth, from which trend profiles and graphs can be analyzed.
In addition to the machine vibration between 10 and 1,000 Hz, the sensor also measures the surface temperature of the system. This gives you a clear and overall snapshot of the machine condition: What is the bearing condition? Is there any misalignment? Are screws or bolts loose? Is there any imbalances?
Alarm limits can be set individually, or the pre-installed values of the Fluke Overall Vibration Severity (FOVS) can be used. Likewise, the 37 most common machine types are already preset.
The collected data is conveniently readable on the computer so that the machine does not have to be inspected manually each time. Above all, this saves a lot of time - time to invest in other, more important things.
