The next generation of wireless condition monitoring
The Fluke 3563 combines a high-frequency piezoelectric sensor and analytics, enabling maintenance teams to continuously monitor and analyze vibration readings for a facility's production-critical assets. Its smart battery management allows for a user-determined data transmission rate and helps users adapt and extend the sensor battery's life while still getting the data required.
The sensor's eMaint Condition Monitoring software application (formerly LIVE-Asset™ Portal) includes customizable frequency band measurements, auto-generated thresholds based on asset details, trend visualization, and vibration analysis graphs. These enable users to determine which fault is causing a problem for an asset. With this analysis, users can evaluate critical next-step actions to take. The result is extended peak operating performance and more efficient maintenance team use – delivering increased business value from maintenance operations.
With the Fluke 3563, you get more than a high-frequency condition monitoring tool. You also get access to expert installation and training services.
Imbalance, misalignment, looseness, and bearing damage—detect these four most common machine faults and their causes quickly with the new Fluke 3563 Analysis Vibration Sensor system from Fluke Reliability.
The Fluke 3563 Analysis Vibration Sensor has a powerful combination of technologies. A piezoelectric high-frequency sensor, MEMS sensors, and software analytics give maintenance teams detailed insights for anything from performance tracking to fault analysis.
Combined with setup and vibration training services, the Fluke 3563 can be implemented seamlessly into existing plant operations while yielding the efficiency benefits promised by condition monitoring and practical leverage of the IIoT. The Fluke 3563 Analysis Vibration Sensor system is a solution that seamlessly combines three parts: hardware, software, and service. The one-on-one setup process includes personalized assistance from Fluke Reliability experts, ensuring successful configuration, commissioning, and installation.
Essential hardware features
- The sensor captures the following measurements:
- Vibration measurements that include RMS and peak-to-peak (supported measurement quantities are velocity and acceleration)
- Time waveform
- Temperature
- The measurements are sent to the gateway by a short-range wireless technology standard
- A battery-operated triaxial sensor that leverages two MEMS sensors and a high-frequency, high-resolution piezoelectric sensor
- The two MEMS sensors are used to measure low-frequency vibrations in the X and Y orthogonal axes
- The piezoelectric sensor measures both low- and high-frequency vibrations in the Z-axis, which is the main sensing axis
- Dual network capabilities: Wi-Fi and Ethernet
- A unique smart battery-management capability that allows for a user-determined data transmission rate, maximizing battery life
Key e-Maint software features
- Dashboard: Displays the overall condition of assets from associated devices, with summary-level data visible by location.
- Visualized measurements: Monitor assets at a glance by visualizing the following measurement data:
- Overall velocity and acceleration
- Temperature
- Acceleration and velocity bands
- Bearing Severity Overalls
- Vibration trending graphs: Graphing supports a user’s analysis and provides access to measured parameters, including trend charts.
- Thresholds and Event Notifications
- Leverage customizable and auto-generated thresholds based on asset details
- Warning notifications are received via email and/or through the LIVE-Asset™ Portal.
- Overview of Asset Event History: Users can add/edit asset information and review the history of monitored changes and associate device information in LIVE-Asset Portal.
Services
Our Expertise as a Service offering bolsters maintenance teams with assistance and training when they need it. Teams can take advantage of these services to launch condition monitoring programs that position them for a future of IIoT:
- Remote and onsite setup services: including asset-to-sensor analysis, network and schedule configurations, commissioning, installation, post-onboarding report, and more
- Vibration training: including core principles, how to read vibration data, and how to take data-based actions
- Custom installation and vibration training packages
